Showing posts with label wood. Show all posts
Showing posts with label wood. Show all posts

17 December 2008

My First Rivets



The title for this post sounds like the title for a children's book, which I think is appropriate since my first project made me jump up and down with child-like glee. I couldn't bear to wait for my new tools to arrive, so I rummaged around to see what I could do with what I had. Basically, I have a lot of wire and a lot of construction materials.

I found a scrap of thin wood, drew a somewhat random pattern, and cut out the rough shape using a coping saw. I dragged out my new and unused Dremel with a flexshaft attachment, added a sanding drum, and had a blast refining the wood shape. I wanted to try putting some flush rivets of copper in the wood base, but decided I better just start with an ordinary rivet with mushroom heads.

My woodworking dowels have an interesting spiral groove (for holding glue). I resisted the urge to lay in some wire (too obvious for now), and decided to rivet this to my wood base after flattening the bottom on sandpaper first. I had issues attaching the dowel to the base. I wanted to use 14 gauge copper wire (that is all I have) with a balled head on top of the bare wood, but I could not get the copper to ball up. I switched to Argentium wire (balls up just fine), then decided the color contrast with copper would be nice, meaning making copper "washers," and why use plain copper when heat-treated copper yields such nice red-pick colors? So my washers are randomly shaped pieces of heat-treated 28 gauge copper sheet. They kind of look like leather.



My drill bit died, so I couldn't drill holes in the copper, but I managed to make holes by using an awl to deform the sheet, file down the bulge, push out again with the awl, file again. This worked extremely well! I love creative problem-solving!! The part of the project that made me jump up and down was the tube rivet at the top. This was just the coolest thing ever! I think these will start showing up in my work.

I have been "absorbing" information about riveting for several months now, but I have to thank three sources for finally pushing me to actually try it: craftcast.com, Robert Dancik, and Janice Fowler. Craftcast.com hosted the live online workshop with Robert Dancik that I wrote about yesterday, and last week I bought a very nice tutorial on tube rivets from metalsmith, Janice Fowler. All great sources!!